가스력을 사용한 비드형상제어 TIG용접에서 실드가스 노즐의 최적 형상에 관한 연구
- Alternative Title
- A study on Optimum Shape of Shield Gas Nozzle in Bead Shape Control TIG Welding using Gas Force
- Abstract
- Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle. Because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was designed by using the Venturi meter and compared velocity, pressure, arc shape in the flat position with existing CP-nozzle. As a result, Venturi-type nozzle's maximum velocity and pressure was improved at the same flow rate. Also heat input was increased by the arc contraction in the flat position.
- Author(s)
- 서지석
- Issued Date
- 2011
- Awarded Date
- 2011. 2
- Type
- Dissertation
- Keyword
- TIG welding Orbital welding Nozzle shape Venturi-type nozzle Shield gas velocity Shield gas pressure Gas Force
- Publisher
- 부경대학교
- URI
- https://repository.pknu.ac.kr:8443/handle/2021.oak/11736
http://pknu.dcollection.net/jsp/common/DcLoOrgPer.jsp?sItemId=000001963870
- Alternative Author(s)
- Seo, Ji Seok
- Affiliation
- 부경대학교 대학원
- Department
- 대학원 조선시스템관리공학협동과정
- Advisor
- 조상명
- Table Of Contents
- 목 차
Abstract ······················································································ 1
제 1 장 서 론 ·············································································· 2
1.1 연구배경 및 필요성 ································································· 2
1.2 연구목적 및 개요 ································································· 3
제 2 장 이론적 배경 ································································· 4
2.1 TIG 용접의 원리 ········································································ 4
2.1.1 TIG 용접의 정의 ······································································ 4
2.2 용접의 아크 물리학 ·································································· 5
2.2.1 용접의 아크 특성 ····································································· 5
2.2.2 전극 형상에 따른 아크압력 분포 특성 ············································ 8
2.3 실드 가스력의 측정 방법에 관한 연구 동향 ·································· 9
2.3.1 아크압력과 실드가스압력 정의 ···················································· 10
2.3.2 아크압력과 실드가스압력 측정 결과 ············································· 11
2.4 플라즈마 용접에서 실드 가스력을 이용한 용융지 제어에 관한 연구 동향 ·· 13
2.4.1 파일럿 가스가 이면비드 볼록 정도에 미치는 영향 ··························· 13
2.4.2 실드가스가 이면비드 볼록 정도에 미치는 영향 ······························· 14
2.5 오비탈 용접의 원리 ······························································· 15
2.5.1 오비탈 용접의 정의 ······························································· 15
2.5.2 오비탈 용접의 위치 정의 ························································· 15
2.5.3 오비탈 용접의 각 위치별 용접 특성 ············································ 16
2.6 벤투리 미터를 응용한 벤투리 노즐설계 ····································· 19
2.6.1 벤투리 미터 형상의 응용 ························································· 19
2.6.2 벤투리 미터에서의 손실의 이해 ················································· 20
2.6.3 벤투리형 노즐의 설계 ····························································· 24
2.6.4 시뮬레이션을 이용한 벤투리형 노즐의 유동해석 및 설계 ··················· 25
제 3 장 수축부 내경의 최적화 실험 ··········································· 28
3.1 서언 ···················································································· 28
3.2 실험 재료 및 방법 ································································· 28
3.3 실험 결과 및 고찰 ································································· 30
3.4 결언 ···················································································· 35
제 4 장 아래보기자세에서 아크형상 비교실험 ····························· 36
4.1 서언 ···················································································· 36
4.2 실험 재료 및 방법 ································································· 36
4.3 실험 결과 및 고찰 ································································· 37
4.4 결언 ···················································································· 40
제 5 장 위보기자세에서 비드형상 비교실험 ································ 41
5.1 서언 ··················································································· 41
5.2 실험 재료 및 방법 ································································ 41
5.3 실험 결과 및 고찰 ································································ 44
5.4 결언 ··················································································· 47
제 6 장 위보기자세에서 기공형성원인 분석실험 ························· 48
6.1 서언 ···················································································· 48
6.2 실험 재료 및 방법 ································································· 48
6.3 실험 결과 및 고찰 ································································· 49
6.4 결언 ···················································································· 53
제 7 장 결론 ············································································ 54
참고문헌 ····················································································· 55
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