Super_TIG 용접에서 용착속도와 용입에 미치는 C-strip 송급방향의 영향
- Alternative Title
- The effect of C type strip feeding direction on the deposition rate & penetration in Super_TIG welding.
- Abstract
- Even though TIG welding has merits to secure the excellent welding quality in almost all materials and is widely used in the entire modern industry, there is a problem of relatively low welding productivity.
In general, when the electric current is increased to raise the productivity in TIG welding, various defects like undercut and humping bead occur because of high arc pressure and consequently, this has been a obstacle to productivity improvement.
In this study, maximum deposition rate and penetration characteristic of Super_TIG which is using filler metal and was developed to absorb plasma stream more effectively than circular wire were reviewed when its feeding angles were set as 20°, 30°, 40°, 50° by changing its feeding direction to front feeding and side feeding to satisfy each welding purposes.
Experiments results in front feeding showed that maximum deposition rate and penetration depth when the feeding angle is 20° are 12.6kg/hr and 0.23mm, and when feeding angle increases to 50°, maximum deposition rate and penetration depth are 10.0kg/hr and 1.44mm. These results showed the tendency that maximum deposition rate decreased and the penetration depth deepened.
Experiments results in side feeding showed that maximum deposition rate and penetration depth when the feeding angle is 20° are 11.0kg/hr and 0.41mm, and when feeding angle increases to 50°, maximum deposition rate and penetration depth are 9.0kg/hr and 1.25mm. These results showed the tendency that maximum deposition rate decreased and penetration depth deepened.
Additionally, when feeding angles are same in front feeding and side feeding, maximum deposition rate showed the tendency of high front feeding and shallowing tendency at the same penetration depth angles.
- Author(s)
- 김영섭
- Issued Date
- 2015
- Awarded Date
- 2015. 2
- Type
- Dissertation
- Publisher
- 부경대학교
- URI
- https://repository.pknu.ac.kr:8443/handle/2021.oak/11924
http://pknu.dcollection.net/jsp/common/DcLoOrgPer.jsp?sItemId=000001967543
- Alternative Author(s)
- Kim, Young Seop
- Affiliation
- 부경대학교 대학원 신소재 시스템공학과
- Department
- 대학원 신소재시스템공학과
- Advisor
- 조상명
- Table Of Contents
- 목 차
Abstract ······························································································ ⅲ
제 1 장 서 론 ························································································ 1 1.1 연구 배경 및 필요성 ······································································· 1
1.2 연구 목적 및 개요 ·········································································· 4
제 2 장 이론적 배경 ··············································································· 5
2.1 TIG(tungsten inert gas) 용접 ························································· 5
2.1.1 GTAW의 정의 ··········································································· 5
2.1.2 GTAW의 원리 ··········································································· 5
2.1.3 GTAW의 장단점 ········································································ 6
2.2 GTAW 용접기 및 재료 ··································································· 8
2.2.1 용접기 ······················································································ 8
2.2.2 용접토치 ················································································· 10
2.2.3 용접재료 ················································································· 11
2.3 육성용접(Overlay Welding) ·························································· 13
2.4 플랜트 배관의 파이프 맞대기 용접 ················································ 15
2.5 아크압력으로부터 열유속의 유도를 위한 개념 ································· 17
2.6 TIG 용접의 용가재 송급속도에 따른 용가재투입열량 ······················· 21
2.7 Plasma stream 이론의 개념 ························································· 22
2.8 Plasma stream 이론의 관점에서 본 Super_TIG welding ················· 24
제 3 장 일반 TIG용접의 전방송급 BOP 기초 실험 ··································· 26
3.1 서언 ·························································································· 26
3.2 실험 재료 및 방법 ······································································ 26
3.2.1 실험 재료 ·············································································· 26
3.2.2 실험 방법 ·············································································· 27
3.3 실험결과 및 고찰 ······································································· 28
3.3.1 용가재 용융을 통한 최대 용착속도 양부 판단 ···························· 28
3.3.2 용접부 토우각을 통한 비드외관 양부 판단 ································ 29
3.3.3 평균용입, 최대용입의 정의 ······················································ 30
3.3.4 원형단면 1.2mm 와이어에 의한 일반 TIG 용접 결과··················· 32
3.4 결언 ························································································· 34
제 4 장 Super_TIG 용접에서 C-strip의 송급방향과 송급각도 변경 실험 ···· 35
4.1 서 언 ························································································ 35
4.2 실험 재료 및 방법 ······································································ 35
4.2.1 실험 재료 ·············································································· 35
4.2.2 실험 방법 ·············································································· 36
4.3 실험결과 및 고찰 ······································································· 40
4.3.1 전방 송급 ············································································· 40
4.3.2 측방 송급 ············································································· 43
4.4 결언 ························································································· 55
제 5 장 결론 ······················································································ 56
참고문헌 ····························································································· 57
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