플라즈마 스트림 이론에 의한 C-형 스트립 TIG 클래딩에서 광폭 비드를 위한 공정 연구
- Alternative Title
- Study of Process for Broad Bead in C-Type Strip TIG Cladding by Theory of Plasma Stream
- Abstract
- As the importance of offshore and chemical plant industry has emerged, the demand for special metal products to improve corrosion and heat resistance increased, and the cladding technology has risen as a major concern. In current small-diameter pipe cladding, TIG welding of low productivity is mainly used, and a study on a material in the form of a flat type strip which increase a productivity by 3 folds in existing low productivity wire shape has been proceeded, and it was thereafter developed as C-type of concaved shape by applying the plasma stream theory to a flat type strip.
In this study, a productivity is examined by comparing the deposition rates of a flat type strip and C-type strip, and a method of obtaining broad beads to solvea high bead height problem caused by the increase of deposition cross-sectional area due to the low welding speed in a high deposition rate, which is a problem of C-type strip, was studied through a change of process condition. As a result, when a weaving width was increased, a bead width was increased, and an increase of bead width when dwell time was applied was confirmed. In addition, a tendency of bead width increase was appeared when the welding current is increased, and a phenomenon of bead width increase was also observed when an experiment was done with increased amount of He in shielding gas. Through these broad bead experiments above, a method of solving a high bead height problem of CS-TIG was confirmed, and it is considered to be one step forward advance in a practical use of CS-TIG.
- Author(s)
- 오선호
- Issued Date
- 2014
- Awarded Date
- 2014. 2
- Type
- Dissertation
- Publisher
- 부경대학교
- URI
- https://repository.pknu.ac.kr:8443/handle/2021.oak/1679
http://pknu.dcollection.net/jsp/common/DcLoOrgPer.jsp?sItemId=000001967088
- Alternative Author(s)
- Oh, Seon-ho
- Affiliation
- 대학원
- Department
- 대학원 신소재시스템공학과
- Advisor
- 조상명
- Table Of Contents
- Abstract ······························································································ ⅲ
제 1 장 서 론 ························································································ 1 1.1 연구 배경 및 필요성 ······································································· 1
1.2 연구 목적 및 개요 ·········································································· 4
제 2 장 이론적 배경 ··············································································· 5
2.1 TIG(tungsten inert gas) 용접 ························································· 5
2.1.1 GTAW의 정의 ··········································································· 6
2.1.2 GTAW의 원리 ··········································································· 6
2.1.3 GTAW의 장단점 ········································································ 7
2.2 GTAW 용접기 및 재료 ··································································· 8
2.2.1 용접기 ······················································································ 8
2.2.2 용접토치 ················································································· 10
2.2.3 용접재료 ················································································· 11
2.3 육성용접(Overlay Welding) ·························································· 13
2.4 TIG 용접의 용가재 형상과 용접 특성에 미치는 영향 ······················· 15
2.5 플라즈마 스트림 이론(Theory of Plasma stream) ·························· 16
제 3 장 Flat-형 스트립과 C-형 스트립의 최대 용착속도 비교실험··········· 21
3.1 서언 ·························································································· 21
3.2 실험 재료 및 방법 ······································································ 21
3.2.1 실험 재료 ·············································································· 21
3.2.2 실험 방법 ·············································································· 23
3.3 실험결과 및 고찰 ······································································· 24
3.4 결언 ························································································· 30
제 4 장 광폭비드 확보를 위한 용접 조건 변경 실험 ······························· 31
4.1 서 론 ························································································ 31
4.1.1 연구 배경 및 필요성 ······························································ 31
4.1.2 연구 목적 및 개요 ································································· 31
4.2 위빙폭과 비드폭의 관계 검토 실험 ··············································· 32
4.2.1 실험재료 및 실험방법 ····························································· 32
4.2.2 실험결과 및 고찰 ··································································· 34
4.3 드웰타임과 비드폭의 관계 검토 실험·············································· 36
4.3.1 실험재료 및 실험방법 ······························································ 36
4.3.2 실험결과 및 고찰 ···································································· 38
4.4 용접 전류와 비드폭의 관계 검토 실험 ············································ 41
4.4.1 실험재료 및 실험방법 ······························································ 41
4.4.2 실험결과 및 고찰 ···································································· 42
4.5 실드가스 중 He 함량과 비드폭의 관계 검토 실험····························· 45
4.5.1 실험재료 및 실험방법 ······························································ 45
4.5.2 실험결과 및 고찰 ···································································· 46
4.6 결언 ·························································································· 48
제 5 장 결론 ······················································································ 49
참고문헌 ····························································································· 51
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