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플라즈마 스트림 이론에 의한 C-형 스트립 TIG 클래딩에서 광폭 비드를 위한 공정 연구

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Alternative Title
Study of Process for Broad Bead in C-Type Strip TIG Cladding by Theory of Plasma Stream
Abstract
As the importance of offshore and chemical plant industry has emerged, the demand for special metal products to improve corrosion and heat resistance increased, and the cladding technology has risen as a major concern. In current small-diameter pipe cladding, TIG welding of low productivity is mainly used, and a study on a material in the form of a flat type strip which increase a productivity by 3 folds in existing low productivity wire shape has been proceeded, and it was thereafter developed as C-type of concaved shape by applying the plasma stream theory to a flat type strip.
In this study, a productivity is examined by comparing the deposition rates of a flat type strip and C-type strip, and a method of obtaining broad beads to solvea high bead height problem caused by the increase of deposition cross-sectional area due to the low welding speed in a high deposition rate, which is a problem of C-type strip, was studied through a change of process condition. As a result, when a weaving width was increased, a bead width was increased, and an increase of bead width when dwell time was applied was confirmed. In addition, a tendency of bead width increase was appeared when the welding current is increased, and a phenomenon of bead width increase was also observed when an experiment was done with increased amount of He in shielding gas. Through these broad bead experiments above, a method of solving a high bead height problem of CS-TIG was confirmed, and it is considered to be one step forward advance in a practical use of CS-TIG.
Author(s)
오선호
Issued Date
2014
Awarded Date
2014. 2
Type
Dissertation
Publisher
부경대학교
URI
https://repository.pknu.ac.kr:8443/handle/2021.oak/1679
http://pknu.dcollection.net/jsp/common/DcLoOrgPer.jsp?sItemId=000001967088
Alternative Author(s)
Oh, Seon-ho
Affiliation
대학원
Department
대학원 신소재시스템공학과
Advisor
조상명
Table Of Contents
Abstract ······························································································ ⅲ
제 1 장 서 론 ························································································ 1 1.1 연구 배경 및 필요성 ······································································· 1
1.2 연구 목적 및 개요 ·········································································· 4

제 2 장 이론적 배경 ··············································································· 5
2.1 TIG(tungsten inert gas) 용접 ························································· 5
2.1.1 GTAW의 정의 ··········································································· 6
2.1.2 GTAW의 원리 ··········································································· 6
2.1.3 GTAW의 장단점 ········································································ 7
2.2 GTAW 용접기 및 재료 ··································································· 8
2.2.1 용접기 ······················································································ 8
2.2.2 용접토치 ················································································· 10
2.2.3 용접재료 ················································································· 11
2.3 육성용접(Overlay Welding) ·························································· 13
2.4 TIG 용접의 용가재 형상과 용접 특성에 미치는 영향 ······················· 15
2.5 플라즈마 스트림 이론(Theory of Plasma stream) ·························· 16

제 3 장 Flat-형 스트립과 C-형 스트립의 최대 용착속도 비교실험··········· 21
3.1 서언 ·························································································· 21
3.2 실험 재료 및 방법 ······································································ 21
3.2.1 실험 재료 ·············································································· 21
3.2.2 실험 방법 ·············································································· 23
3.3 실험결과 및 고찰 ······································································· 24
3.4 결언 ························································································· 30

제 4 장 광폭비드 확보를 위한 용접 조건 변경 실험 ······························· 31
4.1 서 론 ························································································ 31
4.1.1 연구 배경 및 필요성 ······························································ 31
4.1.2 연구 목적 및 개요 ································································· 31
4.2 위빙폭과 비드폭의 관계 검토 실험 ··············································· 32
4.2.1 실험재료 및 실험방법 ····························································· 32
4.2.2 실험결과 및 고찰 ··································································· 34
4.3 드웰타임과 비드폭의 관계 검토 실험·············································· 36
4.3.1 실험재료 및 실험방법 ······························································ 36
4.3.2 실험결과 및 고찰 ···································································· 38
4.4 용접 전류와 비드폭의 관계 검토 실험 ············································ 41
4.4.1 실험재료 및 실험방법 ······························································ 41
4.4.2 실험결과 및 고찰 ···································································· 42
4.5 실드가스 중 He 함량과 비드폭의 관계 검토 실험····························· 45
4.5.1 실험재료 및 실험방법 ······························································ 45
4.5.2 실험결과 및 고찰 ···································································· 46
4.6 결언 ·························································································· 48

제 5 장 결론 ······················································································ 49

참고문헌 ····························································································· 51
Degree
Master
Appears in Collections:
대학원 > 신소재시스템공학과
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