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온도보정감속기 시제품 개발을 위한 벤치마킹 및 적용소재 특성 분석

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Abstract
Industrial valves and actuators are devices used to direct the flow of gases, liquids and solids, and to adjust flow rates, flow shielding, etc. Industrial valves are widely used in production processes in some processing industries to control the flow of fluids such as gases, liquids and fluidized solids. Currently, it is used for a wide variety of purposes in all industrial fields, and as the industry develops, it is an indispensable device for many process industries, construction industries, shipbuilding and offshore, power generation, and petrochemical industries, and valve control and adjustment are manual or automatic It can be implemented, there are thousands of types, and the market size is very large.
Due to the characteristics of the industrial group, market growth in countries in the development stage is greater than in developed countries where infrastructure has been completed. As a result, not only existing overseas advanced companies but also local local companies are growing, and the competition in the market is getting fiercer. In the future, it is necessary to enter the high-end, high-performance, high-end product market for continuous growth not only in Korea but also overseas.
This study is a benchmarking and benchmarking of Sunjin's products for the localization of temperature-compensating reducers, which are mainly used as actuators for valves that operate at extremely fluctuating temperatures (especially high temperatures) such as nuclear power plants, thermal power plants, and special chemical processing plants. Tensile tests and hardness tests were performed on applied materials (FCD450, FCD600, FCD700) to obtain mechanical property data for each material.
For major components (gear parts), 3D Modeling was implemented through reverse engineering using a 3D shape measuring machine, and raw data of the material properties were reflected in the implemented modeling data, and structural analysis was performed through ANSYS S/W.
By deriving the safety factor through structural analysis of the product, stability and deformation were confirmed.
Author(s)
조해용
Issued Date
2021
Awarded Date
2021. 2
Type
Dissertation
Keyword
역설계 벤치마킹
Publisher
부경대학교
URI
https://repository.pknu.ac.kr:8443/handle/2021.oak/2342
http://pknu.dcollection.net/common/orgView/200000369176
Affiliation
부경대학교 산업대학원
Department
산업대학원 금속공학과
Advisor
왕제필
Table Of Contents
1.서론 1
1.1 연구 배경 1
2.이론적 배경 3
2.1 지능형기계부품 산업의 정의 3
2.1.1 산업의 범위 4
2.1.2 세계 시장 동향 5
2.1.3 국내 시장 동향 6
2.2 밸브의 정의 및 특성 6
2.3 밸브의 분류 8
2.4 게이트밸브의 구조 9
2.5 온도보정감속기 10
2.5.1 온도보정감속기의 용도 11
2.5.2 기본개념 11
2.5.3 개발의 필요성 14
3.Gear부 부품 역설계를 통한 Prototype 검증 15
3.1 비접촉 스캐너를 이용한 형상측정 15
3.2 측정 방법 16
3.2.1 측정 대상 및 장비 16
3.2.2 측정 방법 17
3.3 측정 결과 19
3.3.1 역설계 19
3.4 비교분석 20
4.적용소재 미세조직 분석 23
4.1 구상흑연주철 23
5.적용소재의 특성분석 27
5.1 금속재료의 기계적 시험법 27
5.2 인장시험 28
5.2.1 시험개요 28
5.2.2 시험장비 29
5.2.3 시험방법 30
5.3 시험결과 32
5.4 경도시험 33
5.4.1 시험개요 33
5.4.2 비커스 경도시험 33
5.4.3 시험장비 34
5.4.4 시험방법 35
5.5 시험결과 36
6. 구조해석 40
6.1 구조해석 40
6.1.1 구조해석 개요 40
6.1.2 시험장비 40
6.1.3 구조해석방법 41
6.2 해석결과 47
6.2.1 변형량 및 응력 47
6.3 결론 51
Degree
Master
Appears in Collections:
산업대학원 > 금속공학과
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