PUKYONG

일방향응고용 247LC 초내열합금 용접열영향부의 액화균열 거동에 대한 연구

Metadata Downloads
Abstract
247LC superalloy is a non-weldable material with various hot crackings, and careful control of each hot cracking phenomenon is essential for the manufacture of sound welds. In this study, we quantitatively evaluated the susceptibility to liquation cracking in the heat- affected zone (especially the PMZ) of 247LC superalloy welds, and identified the metallurgical mechanism of occurrence.Based on the results, a thorough examination of the suppression of liquation cracking in the PMZ was conducted in conjunction with various process reviews. Based on the results, a thorough examination of the suppression of liquation cracking in the PMZ was conducted in conjunction with various process reviews. The liquation crack susceptibility (LCTR) was quantitatively evaluated by linking spot-varestraint test using arc spot welding and real-time temperature measurement at the crack initiation viewpoint. Gas tungsten arc welding and single-mode fiber laser processes were used as welding processes. The welds microstructure and liquation cracking behavior were analyzed using backscattered electron diffraction (EBSD) and electron probe microanalysis (EPMA). The As-cast 247LC superalloy was evaluated to have an LCTR of approximately 620 K. This was found to be due to the constitutional liquation of MC carbides and γ-γ' eutectic during weld heating and the intergranular segregation of impurity elements. By applying an optimal pre-weld heat treatment, the harmful microstructure could be minimized, and the LCTR was reduced to about 65 K. Based on these results, arc low heat input welding and laser welding were applied to achieve a liquation-free welds. Based on these results, arc low heat input welding and laser welding were applied to achieve a liquation-free welds. It was confirmed that the arc low heat input welding process is a valid process for securing a sound welds.No constitutional liquation was observed with laser beam welding, but liquation cracking occurred. No constitutional liquation was observed with laser beam welding, but liquation cracking occurred. The cracking behavior was determined to be due to pipeline diffusion.
Author(s)
정예선
Issued Date
2023
Awarded Date
2023-08
Type
Dissertation
Publisher
부경대학교
URI
https://repository.pknu.ac.kr:8443/handle/2021.oak/33407
http://pknu.dcollection.net/common/orgView/200000695462
Affiliation
부경대학교 대학원
Department
대학원 신소재시스템공학과
Advisor
천은준
Table Of Contents
Ⅰ. 서론 1
1.1 연구 배경 및 목적 1
Ⅱ. 이론적 배경 10
2.1 Ni계 초내열합금 10
2.1.1 Ni계 초내열합금 개발 동향 12
2.1.2 247LC 초내열합금 14
2.2 초내열합금의 용접고온균열 16
2.2.1 FZ 응고균열 18
2.2.2 T-HAZ 연성저하균열 18
2.2.3 PMZ 액화균열 19
2.2.4 액화균열 메커니즘 22
2.2.4.1 침투 메커니즘(Penetration mechanism) 22
2.2.4.2 편석 메커니즘(Segregation mechanism) 22
2.2.5 PMZ 액화균열 거동 평가법 23
2.2.6 Ni계 초내열합금에 대한 레이저 용접 선행 연구 25
Ⅲ. 사용재료 및 실험방법 28
3.1 사용재료 28
3.2 실험방법 28
3.2.1 액화균열 거동 평가용 GTAW 28
3.2.1.1 블레이드 제조에 대한 실 GTAW 28
3.2.1.2 저입열 GTAW 29
3.2.2 Spot-Varestraint 시험 34
3.2.3 싱글모드(Single-Mode, SM) 레이저 용접 37
3.2.4 미세조직 분석법 40
Ⅳ. 247LC 초내열합금 용접 열영향부 액화균열 제어인자 규명 42
4.1 터빈 블레이드 247LC 액화균열 발생 거동 및 메커니즘 규명 42
4.1.1 247LC 터빈 블레이드 주조 미세조직 42
4.1.2 터빈 블레이드 용접부 고온균열 발생 거동 42
4.1.3 247LC 초내열합금 용접 열영향부 액화균열 발생 인자 45
4.2 열영향부 미세조직에 따른 액화균열 민감도 변화 66
4.2.1 용접 전열처리에 따른 액화균열 파면부 형상 변화 74
4.2.2 시효 열처리에 따른 국부 고상선 온도의 변화 79
4.2.3 247LC 초내열합금 액화균열 민감도 검증 87
4.2.4 저입열 GTAW를 통한 액화 무균열 용접부 확보 방안 89
4.3 SM 레이저 용접 열영향부 액화균열 거동 91
4.3.1 SM 레이저 용접 열영향부 미세조직 및 고온균열 특징 91
4.3.2 파이프라인 확산 메커니즘 96
4.3.3 워블 용접을 통한 액화균열 억제 방안 103
Ⅴ. 결론 106
참고문헌 109
게재 및 발표논문 122
(감사의 말씀) 124
Degree
Master
Appears in Collections:
대학원 > 신소재시스템공학과
Authorize & License
  • Authorize공개
  • Embargo2023-08-07
Files in This Item:

Items in Repository are protected by copyright, with all rights reserved, unless otherwise indicated.